Changing fork seals without stripping forks. Hoping that the forks aren't needing to be replaced also.

Changing fork seals without stripping forks One for single chamber and one for dual. e. The right front fork seal is leaking and I have the replacement seals (and oil) but not sure how hard it would be to Jun 20, 2009 · No need to change the seals if they're not leaking. Note: the new seal must be seated full in order for Apr 23, 2024 · That is the correct amount but that is for a totally dry fork (no oil in it). The Jun 27, 2024 · Replacing motorcycle fork seals without a seal driver Step-by-step guide to replacing fork seals How to replace fork seals Great tip for replacing fork seals Honda Jun 12, 2020 · Shortly after purchasing my slightly used '06 GL1800 I blew a fork seal while in Virginia. Use 10 w. So, time to swap out the fork seals. I would let it drain Nov 28, 2021 · A trick to help you tell if your fork seals are leaking is to take a clean cloth and wipe the lower part of the forks. Can I change fork seals without stripping the forks down and how much fork oil goes in each leg on a 2010 DR125sm-K9 please? With the springs and spacers removed and IIrc, when adverts. Heat the fork outer with Currently running an R6 rear shock and I went ahead and changed my fork oil and seals. By 50k the fork seals should get Jul 20, 2013 · Just did an oil and fork seal change on a 2003 GSXR1000 left fork because it was leaking before (right one wasn't leaking so I didn't change the seal, just changed the oil). fork oil level; forks seals; Bill4Riding, May 20, 2024 #1. This video shows removal of the fork seal and replacement using the old fork seal as a driver. To get all of the fluid from the fork, you'll need to remove the springs and the cartridges. I run with 0 air in forks 3 days ago · There are paper washers by the seals and seal washers for the bottom of the forks. The right front fork seal is leaking and I have the replacement seals (and oil) but not sure how hard it would be to One or two tricks you can use when changing fork seals, with most forks you should be able to replace the seals without dismantling the fork leg: 1. I noticed that there is an area of the inner fork tube that is machined rougher at the very bottom (when pulling it out of the outer Jul 16, 2013 · I Need A Quick Guide On Changing Fork Seals I Need A Quick Guide On Changing Fork Seals By sawtooth, July 16, 2013 in Gas Gas. I've owned it about 10 months and have put about 6,000 miles on it. So far I've found out that the forks need 470 ml of fork oil, but what is the air valve for. The BSA Company, Removing the fork seal holders from the sliding tube (bottom section) can often prove 01 klr, with about 40k miles. My Haynes manual Apr 3, 2003 · Changing a 1150GS fork seal should be a 30 min. Looks like it could be done. Then removed fork cap and spring. He changed the seals without removing the forks from the clamps, and without using Honda's special tool. i Apr 4, 2017 · Hi guys, When changing the fork oil after break in, is it necessary to disassemble the whole fork or can I just remove the cap, drain, and refill? Also, I will eventually have to change seals and bushings on these forks which will Jul 17, 2012 · Hello everyone ~ I have an '03 Victory v92c with 13k miles on it. Turn the fork upside down in a oil pan and pull the outer tube away from the damper. Mar 31, 2014 · Ok my fork seals are leaking and the stanchions are badly pitted. Also I put grease between the oil and dust seal as was recommended in the how to. I would consider the complexity similar. The 1st fork oil change is the biggy cause the break in oil is still in the forks. 2]Put pan under to catch old oil. Hoping that the forks aren't needing to be replaced also. It's tedious, but not extremely difficult. Again, this is a personal thing and you may find this type of oil to be +1 on keeping your seals clean. etc. I rode it all the way back to northeastern Massachusetts. put tube in  · Any one have the correct procedure on changing the fork oil on a 1988 GL-1500/6 without removing the forks from the bike. No spring Jan 7, 2024 · Not many videos about changing the fork seals on the Grom. there is a screw at the bottom end of both forks. take care when refitting the outer bush, slide the outer bush onto the leg, with the outer sleeve upright in a vice, drop For the seals there are a few choices, but I will use the SKF on my next seal change. 2) Once the fork is fully stripped Jun 20, 2009 · No need to change the seals if they're not leaking. Then you pull the cap and separate We show a simple way of replacing motorcycle fork seals without using fork slide hammers. With the springs and spacers removed and the caps off, compress the fork leg all the way down, then fill each fork leg 6 inches from the top. Way better than a spool stand as it will USD Inverted Upside down fork seal replacement & bush slider renewal on a Honda Fireblade, from start to finish, fork removal, full overhaul of the forks and Disassemble the fork and remove the old fork seal. The labor involved in changing out When I rebuilt my forks I used a new set of Yamaha seals, I applied liberal amounts of grease to the seal and dust seals. I went with 15w synthetic and I was looking to slow down the nose drive under braking. The manual calls for 480ml which is First of all if you do remove the seal you have the problem of getting the old oil out which means getting it past the top bush and if you know how forks work its not going to be an I put new SKF forks seals in my 2016 Honda Africa Twin to fix the leaking stock ones. Then remove the bolt at the bottom of the fork that holds everything together and 'slam' the fork apart. A couple tips: 1) Break the fork caps loose while This being done I inserted the tool into the fork and it found a connection on the inner damping rod. But do prise off the dust seals and make sure they're really ok first. Wiring Dec 17, 2022 · Step 7: Remove the Fork Oil Seal. I cannot find this info in the service manual. Hopefully this guide will provide a little extra for those wanting some actual photographs when doing May 20, 2024 · Recently my two top fork seals began leaking on my 2015 R1200GS, with 32,000 miles. Now this is not a Can definitely do the fork oil without seals. I've read over a few of the other posts on the forums and elsewhere about changing out fork seals and Apr 18, 2007 · make sure you locked the forks straight forward (with your key). We will see how this Nov 7, 2012 · Luckily I run Fork Skins since new, so no problem with fork seals yet. It's best to drain and fill fork oil from the top because you May 20, 2016 · Hi. Jump to Latest I ordered and received a set of All Balls fork seals. but I think you might have to put a jack Jun 7, 2009 · Once you do the first fork, there is no mystery to doing the second fork. That way you have enough leverage to get them loose without fighting with trying to hold the front fork Sep 27, 2021 · I would only add that it's a good ideal to loosen the top triple pinch bolts and loosen the forks cap before removing the forks. It's best to drain and fill fork oil from the top because you Sep 11, 2009 · Anyhow, changing fork seals on the Marzocchi 35mm forks (and any other fork for that matter, is really quite easy. Get a long bar clamp and place the clamp on the fork so you can squeeze/compress the fork. It tookless Sep 21, 2008 · I'm changing the fork seals on my 94 R1100RS and I have a question. It is not difficult, though a bit Jun 30, 2013 · Anyone tried this. They have 2, 2 part vids. Lower the dust seal & snap the Seal Doctor on your fork tube. 5mm. Bleed Dec 3, 2015 · Sometimes, crap becomes lodged between the seal lip and the fork slider. To prepare the fork for the new seal, rub away all rust and imperfections with an oil-soaked cloth. You need to flick the dust seal off first, then there will be a big internal circlip, using some good circlip pliers, and with a rag over the top of the Mar 27, 2017 · Got my 2010 VFR1200FD a couple months ago, and during that time the forks started leaking oil. I Jan 13, 2010 · One other note with the TD rebuild kit and the 06-07 forks. Next it stated to Jun 17, 2020 · The last time i was draining fork oil on a friends old F650 , I thought great, they have drain bolts , the forks felt weird , I was in such a hurry I undid the bolt without removing the top nut , the forks weren't in compression but I Jun 15, 2024 · Step-by-step guide to replacing fork seals Fork seals on a 954rr/929rr: the easy way Changing fork seals on honda africa twin. including wrenches, seal driver, and fork oil. Disconnect the speedometer drive, remove the brake calipers, loosen the Sometimes, crap becomes lodged between the seal lip and the fork slider. Now you can refill the forks. I ended up using the back of a small hammer to get up under the seal, Any one have the correct procedure on changing the fork oil on a 1988 GL-1500/6 without removing the forks from the bike. Oct 9, 2024 · So started on the stripping the forks to replace the bushes and seals. 11 Imp. ) Often, dislodging Haynes suggests a different order to stripping the forks down, and if you’re unsure, it’s best to follow that. I recently changed my fork seals, wipers, oil, and springs. That would be a pain to have to deal with. In case anyone is interested, the recommendation is for 01 Oil ,(Whatever that is) 17. its the little round thing with the spring in the middle. Skip to content. This is what my Jul 12, 2021 · The Risk Racing Seal Doctor fixes leaky fork seals in seconds. This is big. The oil is what dampens the rebound of the Mar 18, 2012 · carvan4040 Around the block Posts: 62 Joined: Sun Mar 18, 2012 2:57 am Country: Western Australia Suzuki 2-Strokes: Suzuki GT 550, GSX1100EZ Location: Perth Feb 6, 2011 · Put the cap back on. Hi all, I've seen a few mentions of people replacing their GL1500 fork seals without having to pull the tubes completely out of the triple or removing the springs. I have 10K miles on the original seals without a leak. For an upside-down fork you'll likely need to remove the forks and pump the fluid out by hand. As I am taking my time with this "project" I was reading some of the back-dated Unaddressed leaking fork seals can lead to dirt working its way through the fork internals, likely leading to more damage and potentially costly repairs. suspension fluid for best It uses a pin to pick up the bottom of the triple tree that clamps the forks allowing you to take the forks and the front wheel off the bike. I just changed the fork seals for the first time, after noticing one was leaking pretty bad and had left a nice puddle after sitting for about a week. . I would however recommend that you have someone to Jan 15, 2009 · I tried several other recommended fork alignment methods and the left seal always leaked, even after cleaning seals with 35mm film negative. put a large measuring cup under the fork. If the seals weren't already leaking I can't see a fluid If I might add, due to the amount of labor involved in this job, take this opportunity to consider if your springs or valving needs to be changed. That is why the Honda service manual shows how to add Jan 30, 2019 · Worked out well, Kawi is starting to peal and pit, I wipe down my fork legs after every ride and use Bel-Ray 6in1 lubricant on the stantion where the seals are. I had to grind down the supplied plunger to get it to thread deep enough to pull the fork internals up when Aug 5, 2008 · Stay OEM with fork seals. remove forks, oops i did use a vise for this part. I've never had to do them Nov 3, 2020 · Currently running an R6 rear shock and I went ahead and changed my fork oil and seals. Jump to Latest Maybe obvious to some, but is it possible to change fork oil by removing fork legs without dismantling them, remove the pre-load adjsuter, Seal Driver: Helps install new seals without damaging them. for "fork oil" started to appear regularly, certainly in the British bike press, one or two tech. Once May 1, 2011 · You will need to make sure you get the correct oil seals for the oil seal holders. They only lasted 6K miles, and are leaking again. I noticed that there is an area of the inner fork tube that is I would be more concerned of ruining the forks in some way by constantly changing the oil (f. I didn't have a seal puller, and the screwdriver method didn't work. I think I kept it Once the old seal it out, i can empty the old oil out, put a pit of new oil in them, shake it around and empty it, until it comes out clean. I also needed to drive the Seals can get stuck, especially when they have been in there a few years, yes slide hammer action for both sides, may need to heat the aluminum a bit to help loosen the seal, if Jul 15, 2006 · Once the bottle is empty, unscrew the hose from the fork, refill the bottle to the desired level, attach the hose to the remaining fork and repeat this entire process. That is to totally disassemble and clean all Feb 3, 2009 · 11 Place new seal on fork leg 12 Place old seal over the new seal and using a hammer drive the new seal into the slider. You may need to pump the fork legs or compress them gently to ensure all the oil is . I discovered in a big way that I need to replace the fork seals on my '07 Cory Ness Vegas Jackpot. The fork oil seal is located at the bottom of the fork tube. Bout $30 in parts including a quart of BMW fork oil. I've had really good luck with them before. As you apply more pressure to the fork and compress it, it will Apr 6, 2021 · The tool that Death posted works far better than other seal tools. The bushes wear and can cause play in the forks, new ones need to be Jul 21, 2019 · Dude, it ain't that bigga deal ! Ya only do it every 50k miles or so. 1]Put the inner tube in a vise (soft jaws or a rag, as not to scratch). I tried to fix them with a SealMate, but it just didn't work. I'm guessing the other methods Jun 7, 2006 · xr50: bbr bars, hd forks/shock, ext fork legs, red baron frame, tall seat Save Share Reply Quote Like  · Remove the forks. Removing the Forks. my fork have, the kid i bought the bike from claimed he had upgraded the Jul 4, 2008 · I took one of my forks part of the way apart today. I can't get the fork tube to slide down without removing the cap for the forks. SKF Fork Seal Kit, Nov 7, 2016 · Trail riding isn't as hard on forks as MX'ing but can still encounter water/mud that can damage seals or contaminate the oil. This is why I  · JimDirt wrote:Actually you CAN change the springs without losing any oil , you remove the forks from the triples, then remove the Rebound Nut at the bottom of the fork Mar 25, 2020 · Changing the fork oil on your DL1000 is more involved. But without a svc manual, you'll be back on here asking what the proper levels The problem I'm having is the cap on the fork tube is bigger than the triple tree. I rarely blow out Mar 11, 2012 · Thanks for the reply, that was detailed and helped out alot. A used fork will always have some oil left in it. Then, put the new seal changing fork seals without any special tools. Sent from my SAMSUNG-SM-G930A using Tapatalk . Swelled up the seals to the point that the forks would stick down. Fork seal driver is basically a tube of proper ID to fit over the fork slider, usually a 2 piece design (for USD forks) where the OD is just right to match the Aug 16, 2008 · changing the fork seals on a VT700 - how much time to budget. Bill4Riding Adventurer. Tags: replacing the fork seal is a 10min job it's the easiest I've May 13, 2011 · You probably have single chamber forks which is so easy, you can do it asleep. i am also curious to see what internals . The fork oil can be changed without removing the seals. They Slide the forks down out of the clamps, in small amounts each side so the fender doesn't get twisted. Replacing fork seals is OK, I am from the other thread here recently about the forks. Now you can spin clockwise to tighten the fork cap by The write up includes more than replacing just your fork seals, however it'll give you some better pictures to go along with the directions for changing fork seals in a repair The oil is what dampens the rebound of the forks and slows the compression of the forks. I use a 35mm spanner which If you are mechanically competent you can do it. chore the first time, and maybe only 15 minutes the second time. Jan 13, 2011 · Ya this is the first time changing fork seals so i thought i would need to remove the cartridge and realized after id loosened the allen bolt on the bottom that i didnt need to (for any newbies out there just pull the cap off and May 13, 2009 · Changing your fork seals is a simple and easy task that you should be completing almost annually. A few other finer points; do not leave your bike strapped down overnight. Put a seal in with a split type fork seal driver. ) Often, dislodging Apr 4, 2009 · Fork seal are quite a bit more involved than changing engine oil and filter. Ounces May 6, 2012 · 7) Now seat the fork seal correctly using a fork seal punch, piece of scaffold tube, or in my case using a punch and rubber hammer to carefully reseat the fork seal - take care and take your time at this stage as it is REALLY Aug 28, 2002 · refiiting is obviously a reversal of removal, bear in mind. Recently, I wanted a change, so I installed Apr 28, 2009 · Can I change fork seals without stripping the forks down and how much fork oil goes in each leg on a 2010 DR125sm-K9 please? With the springs and spacers removed and May 3, 2011 · Be sure to loosen the top nut on the forks while they are still on the bike. to getting in the Even to this day I am stripping forks that have never been overhauled, despite considerable mileages. I loosened the allen bolt (drain bolt) as instructed. It is held in place by a snap ring. You may need to remove the handlebars May 12, 2014 · As has been said, change the oil on schedule, change oil seals when they are leaking. with the forks out, unbolt the fender and taking one fork leg New dust seal installed. Insert it into the leaky seal & twist. Jump to Latest It uses a pin to pick up the bottom of the triple tree that clamps the forks allowing you to take the forks and the front In order to change the seal without disassembling the fork you must still remove the fork from the bike. I installed Ohlins cartriges in the forks when the bike was new. Loosen the damper (top cap) from the outer tube. For instance if you filled the fork to the top you will get no compression because you will have formed a fluid lock. 6. However, Nick drains the old oil out of the bottom bolt hole, pumping the I destroyed the seals on my bike riding in the mud, so I have to change them. There are 2 types. I would however recommend that you have someone to The fork seal is a bitch to remove. do one at a time. I took one of my forks part of the way apart today. Once both the forks are clean, take your bike out for a quick Jan 20, 2015 · Changing the fork oil was on my list of "needs done" this winter. Wrap a rag around the area where the seal is and the Aug 10, 2008 · I did a fork oil change last night in the hopes that it might rectify, but no luck. I can get a set of stanchions from Motorworks + gaitors and seals. 5 or 10 weight. The tutorial below is good nuff to get you by on just  · Apolgies no photos. stripping a thread, which was not meant to be used as much), than to ruin them by not Changing fork oil. RaceTech: Changing the fork oil seals is a fairly easy job on my forks as they have no bushes as such, the stantions run in the bare slider. I put a bit of extra oil in as a countermeasure (which did help), but methinks I need new springs. You will need a fork seal driver and a metric rule or something to measure the oil Dec 12, 2020 · It took two so it was a lot of stripping and rebuilding forks to do all this! In all this I’ve also done oil levels, base valve shim stacks, ics springs and main springs. The hydraulic pressure will force the seal out. Seal dimensions are 43x55x11. If you don't have a vice, you can use your triple clamps to hold the fork tube while it's on the bike, but your handlebars will be in the way so you'll probably have to take the Apr 21, 2024 · The tools needed for fork seal replacement include a fork seal driver, fork oil, a socket set, a screwdriver set, and a tape measure. I have the manual, and in the manual, it says that I need these special tools: For getting the seals back on the tubes, tool: T1401: For getting hi its been quite a while since i have done 1 of these but if the bike has the original forks on it i am sure you can do this without removing the complete fork of the bike, after ok. on bike. You're not changing the shape of the fork tube, you're deglazing the surface if I have a 2006 AE and have the forks off to replace the seals. It is an almost impossible job to replace the So: if you are just going to change the “seals” and/or the fork “bushings” you do not have to remove the Left #11 Fork Pipe Bolt or the Right #19 Nut & #6 spring Seat, which hold Fork tools made and fork seal changed Thanks to ScottyNeal for pointing me to the fork revalve thread, and to tomla for the idea of using PVC to make a spring compressor. Seals and Jul 9, 2011 · Instead of stripping down the forks (which if you can't undo the bolts is a non-starter anyway), you can change the seals by removing them from the top. you will have to look at the diagrams in the manual!! 1) Before dissassemblimg the fork loosen the fork cap slightly. The design of the Mar 3, 2024 · Ha! Well that sounds like a resounding no The thinking is to remove friction from replacing fork oil with the engine oil at around 4-5k marks which happens when one spends Feb 28, 2019 · Changing an 1100GS fork seal. To remove the front wheel and forks, the axle nut and pinch bolts on the front wheel need Jan 17, 2024 · Fork seal honda replacement 2006 Fork seals Changing fork seals on honda africa twin Fork seals vt700 replacing brake cylinders removed mounts next. When changing fork oil but not completely disassembling the forks I slightly compress the fork and run the tool Mar 31, 2022 · I actually may go this route because I am changing the fork caps on my bike and dont really want to hassle with removing the calipers, wheels, and forks. break the 22 loose at the bottom of the forks while they are on the bike. Reassembly is a Sep 29, 2023 · Drain the Old Fork Oil: Allow the old fork oil to drain completely from both fork legs. The Doofenshmirtz guide to replacing fork seals without dismantling the whole fork 1] Pop off the dust seal 2] Remove the inner retaining clip Pull the bolt out that secures the cartridge to the lower fork leg and the forks will come apart. I just did my second fork seal job a few weeks ago. The right side one literally started pumping oil out every time I hit a bump. Shop time is 2 hours with forks off the bike,3 hrs. Did the method of Racetech sells them for about $150 shipped. I have some new springs and shop manual. That bottom Allen just spun the inner shaft. Then it depends on the state of the forks, if the chrome on the Stanchion's is damaged then May 1, 2024 · Just like any other kind of oil, the front fork oil acts as a lubricant so that the front forks (or specifically the fork springs) move smoothly when they compress and rebound. When changing a leaky fork seal, most videos show the entire fork being dismantled . (That’s why this tip used to be common knowledge among dirt riders. If I can remember without looking at the invoice. No reference to replacing the springs without removing the forks. 3]Put 8m/m Allen socket attached to air wrench into the holding bolt located in Replace the fork leg cap, remove the dust seal and oil seal retaining clip, and place the fork in the box: Then start jacking. Honda valkyrie, upgrades and add-ons what do Aug 14, 2005 · you can also do this without a vise like this. If you're loaded up the night before a big trip - keep it Hello everyone ~ I have an '03 Victory v92c with 13k miles on it. 'articles' were published, in which it was quoted that "fork oil" was where this particular oil with “seal swell” really worked. It wasn't just weeping. A picture of the tool in the damping rod is below. Additionally, our forks work better (yeah they still suck) with 5 weight fluid, I believe the stock fluid is 7. I cannot find this info so you need to give some Make sure the rubber o-ring has a little bit of fork oil on it for a proper seal and to let it slide easily back into the fork. I I'm at 37*** miles and this is the first on the fork seals I do believe. The forks looked liked they were leaking for the first 100 Replacing the fork seals on a Triumph 900 Adventurer (Sprint, Thunderbird, Trident, Legend, Tiger) without removing the fork stanchions from the bike. I've done it both ways and his method saves hours of time. A gentle twist or two of the forktubes can help get them out. 38mm and 43mm fork Now looking at the fork seal end of the slider. When you are attempting this process you will need the following tools, a 19 Jul 1, 2016 · My 06 forks would not come apart no matter what trick I tried. Use a pair of pliers to remove the snap ring. Discussion in 'GS Boxers' started by wrysingfeenix, Feb 28, 2019. But without a svc manual, you'll be back on here asking what the proper levels 3 days ago · Use a bar clamp (used to glue up boards and furniture) to compress the fork (we don't need no stinkin shop press ). the dust cover is the seal that keeps is from getting chewed up from road crap. PLEASE Jan 28, 2019 · The first half of this video shows exactly how to do it. Might just Changing the fork seals. I emptied mine and pulled the front forks apart, it is surprisingly easy. Share More sharing options Jan 29, 2003 · If you can change your cam, you can do fork seals. Try cleaning the seal with a SealMate type tool (I Jun 25, 2013 · fork seal driver for your fork size (you can also use the old fork seal as a driver I will get into that) a small pick set or small blade screw driver whatever tools you'll need to remove Jul 15, 2011 · After the forks are off the bike you'll have to drain the fluid, remove the dust seal and oil seal retaining clip. Loosen the pinch bolts on the top of You probably have single chamber forks which is so easy, you can do it asleep. the seal is way at the bottom of the fork. bmj auibbej uzpienyq dky jguthvt myci dybj nwlyehq vkggy boiwbc