2004 ford explorer egr valve problems. Clean the unit and test again.

2004 ford explorer egr valve problems Choose top quality brands API, CARQUEST, DIY Solutions, Delphi, Forecast, Motorcraft, Replacement AP, SKP, Standard Motor Products, Wells. It has the DPFE sensor and MAP sensor integrated into it. $142-$181. i ran a hose down the the egr hose that has a hose runnin to the other port Order Ford Explorer EGR Valve Pressure Sensor online today. Clean the unit and test again. The EEC readout (Key On, Engine Off) gives a code 33 EGR-Valve Not Open, but I can't find the. The motor runs fine and appears to have a very good engine. THe EGR reduces NOX which creates the yellow smog we see over LA. Likes: 0. Not only that but burning fuel or hydrocarbons inside your engine without a properly functioning EGR system will lead to increased pollutants in the atmosphere. I need to get the car registered, however the check engine light is on. The problem is I was afraid of cracking the intake manifold putting pressure on the wrench to loosen the fasteners. It could be as simple as a solenoid change. Checked the ground and power to purge valve and EGR, no issues. Knocking Sound– In very rare cases, a noticeable knock may come from the vehi It affects the EGR (Exhaust Gas Recirculation System and technically means: A The test for a stuck open EGR valve or EGR flow at idle is continuously performed whenever at idle (TP sensor indicating closed throttle). move coils around to eliminate coil problem, clear codes. $315-$363. September 13, 2017 #1 Replaced the EGR valve and the codes not come back. 6L V8 - 4x4, Class III towing package, Audiophile system. March 26, 2013 It was fine before I replaced the EGR valve, after wards it ran horrible (rough idle, stalling at lights and when shifting from R to D) and the next day it wouldn't even start, (P0486?)codes you'll get until you figure out what the problem is. Two problems related to gas recirculation valve (egr valve) have been reported for the 2017 Ford Explorer. 2004 Ford Explorer. 9) Remove the EGR valve. If faulty, the valve will need to be replaced. Hello all, tried today, unsuccessfully to replace the EGR valve on my Exp. If you live in an emission restricted area, you need to keep your EGR in operating condition. Order Ford Explorer EGR Valve Pressure Sensor online today. Part #: EGV1041 Line: STD. 0L V6. How to Fix P1408 Ford. Checked spark plugs and wires. Any help with this would be appricated 2004 Ford Explorer XLT 4. Ford explorer egr 1996 valve 1994 problems source1999 ford explorer egr valve Egr ford explorer valve 2005 replacement gas sourceEgr ford valve explorer 2005 located source engine check light. 0 and has the DPFE built into the valve. Prices may vary depending on your location. Did find that one wire was arcing a little against valve coveer and originally thought this must have been my issue. If the test still fails replace the EGR valve. The following have been replaced by myself / shop: EGR Valve (it has the integrated DPFE sensor) Equip cars, trucks & SUVs with 2004 Ford Explorer EGR Valve from AutoZone. Common Symptoms Of A Bad EGR Valve. Related Parts & Products. $328-$355. video/c-154-oThis video shows you how to install an EGR pressure sensor on your 2002-2005 Ford Explorer. No matter the situation, Advance Auto Parts has the EGR Valves you desperately need. com. The Explorer has one of the largest datasets of complaints about its model years, thanks to its extended history of The Ford Explorer is known for a rough idle, engine stalling, loss of power, and misfires, accompanied by the check engine light. If necessary, respray with PB Blaster 8) Remove two bolts attaching the EGR valve to the vertical tube going to the intake. I have replaced both a sensor, the one with the two hoses to the exhaust manifold, and a solenoid for the EGR valve. There may be a slight ping or knocking sound on rare occasions. I am a certifed mechanic sadly need more information. On the Aviator, the EGR valve is a “module”. Prematurely replacing the EGR valve without cleaning it first, or visually inspecting the wiring of the EGR sensor circuit for If your vehicle logs a P0405 code, it means that the voltage signals from the exhaust gas recirculation (EGR) valve are below the normal range. pull vacuum line on egr valve, vibrating noise goes away, vehicle still sounds like garbage and wont idle well. On top of low prices, Advance Auto Parts offers 2 different trusted brands of EGR Valves for the 2004 Ford Explorer. Motors Car & Truck Parts Ford Explorer Ranger Mountaineer 4. Escape & Escape Hybrid - P0403 EGR Solenoid - Please help! - Looking for some help with a P0403 code that came up on our 2004 Escape 3. 99. 0L that is showing the following OBDII code: P0401. Please also check out the statistics and reliability analysis of the 2017 Ford Explorer based on all problems reported for the 2017 Explorer. it runs,then it stutters and shuts I have a 1997 Ford Explorer. I have checked the hose for blockage, checked the electrical connector see It could be the EGR valve is not opening, so leaky vacuum hose back to EGR modulator or valve is broken. Failure of this component can result in check engine light and increased emissions. 0. com/jimmysyoutube When lightly loading the engine in the bay, the engine began skipping heavily. Quick question how can I tell if my egr valve is clogged/faulty? Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups 2004 Messages 4,819 Reaction score 1 City, State San Jose, Calif Getting ready to replace EGR valve on 2004 V6 Explorer. 0L, for 2004-2005 Ford Explorer Sport Trac Valve V6 4. 35Vdc). The valve that you show in the pic has 3 vac line hookups and the other end will go to the EGR valve. 1994 Ford Explorer - code says EGR Valve Pressure Sensor. ASE Master Technician, Ford Senior Master EGR valves contain a spring-actuated diaphragm. Since I put the egr on I now have a new code PO153 and two old ones This video covers the symptoms and causes of a stalling problem as associated with an idle speed control device. com I own a '96 stock XLT Explorer 103,000 miles. Removed and cleaned the also check the little filter under the cap on the EGR control solinoid. Maintained extremely well. It has to do with the emissions system and stands for: EGR Valve Itself is Bad– The EGR valve itself is often the cause of P0402. June 17, 2004 Messages 24,500 Reaction score 4,976 City, State Knoxville, TN Year, Model & Trim Level 98 Limited AWD 302. Based on this data, the PCM assesses the flow through the EGR system and, when needed, regulates it with an EGR control valve. We currently carry 4 EGR Valves to choose from for your 2004 Ford Explorer, and our inventory prices range from as little as $142. Two issues in replacing the valve are unscrewing the EGR pipe from the exhaust manifold. 6 and 5. EGR solenoid. Works nice when you get a good one. I have put a new egr valve in it. AutoZone quickly replaced the unit and I have had no further issues. One problem related to gas recirculation valve (egr valve) has been reported for the 2010 Ford Explorer. I just replaced the PFE on my 94 Explorer -- it was showing a 33 but the EGR valve worked OK when vacuum was applied to it. Click here for another video on Ford IAC tes On average, the cost for a Ford Explorer Sport Trac Exhaust Gas Recirculation/EGR Valve Replacement is $235 with $95 for parts and $140 for labor. 2004 Explorer EGR Valves. 2002 Explorer EGR Valves. Problems / Ford / Explorer Sport Trac / 2004; 2004 Ford EGR Valve Replacement ($199 - $229) I thought changing the EGR valve would be an easy job, and it would have been if the two 10mm bolts holding it on were not corroded in place. Replaced the EGR valve and the codes not come back. Instead of ignoring the problem, About this item 【Vehicle Fitment】The EGR Valve EGV1055 Compatible with 2004-2010 Ford Explorer Valve V6 4. Related repairs may also be needed. Inspect the EGR valve and its passages for any carbon buildup or blockages. 2004 Ford Explorer EGR Valve. 6L Romeo SOHC EFI | 5-Speed Automatic Transmission 5R55S, 5-Speed Automatic Transmission 5R55W, 5-Speed Manual Transmission The EGR Valve in Ford Explorer cars regulates the circulation of the exhaust emissions to the combustion chamber hence lowering air pollution when the proportion of air and fuel is I removed the bolts attaching the EGR valve, but the tube is welded onto a bracked that is somehow hooked onto the exhaust manifold (or the block). This is the egr vacuum solenoid letting vacuum through, and the other solenoid releasing the vacuum, so it would be working. 6 engine in some Mustang GT and F-150 models runs into issues with spark plugs breaking in two. Reply. I also had a rough idle when hot. I replaced it. 2004 Ford Explorer Egr Valve - www. Ford explorer 2006 Chughtai; November 16, 2016; Stock 2006 -2010 Explorers; Replies 5 Views 9,653. This system is most commonly used in Ford’s vehicles with Modular gasoline 4. ol zetec. Car My 1997 EX has the 5. Replaced the PCV valve. A Ford Explorer Sport Trac EGR Valve Replacement costs between $199 and $229 on average. Checks solenoid connection for corrosion in connection. I have a 1997 Ford Explorer. P0403 is a very common trouble code. 2010. I replace the EGR valve. (EGR) valve problems as this kind of driving can allow the buildup of carbon deposits in and around the EGR valve. the solinoid will vent a very small amount of vacuum to keep the EGR closed at idle/off idle. Everything is great until 180*, at which point the EGR valve clogs again. $172-$199. 0 its shutting off while running. EGR valve: problems, symptoms, testing, replacement | Automotive repair. Problem is, when Ford changed to the more compact style of purge valve, Is that located in the same place on a 2016 ford Customer: 2004 Ford Explorer was having problems with EGR. Apart from lessening air contamination, the Ford EGR Valve also assists to increase the overall effectiveness of a truck. The intake manifold O-ring gaskets commonly leak, which creates a large vacuum leak. These problems may be fixed, but worn and broken components make it necessary to replace the valve. 0L Pushrod V6. Replaced fuel pressure sensor on fuel rail. EGR system electrical connector 6 Differential pressure feedback EGR system 7 EGR valve tube mounting nut 8 EGR valve tube mounting nut 9 EGR valve tube 10 Vacuum hose being I have a 2004 Ford Explorer 4. new sympom though, 2004 Ford Explorer XLT. EGR Valve Replacement Cost Estimate The average cost for an EGR Valve Replacement is between $390 and $473. The EGR is mounted to the throttle body on the firewall side. Set custom price range: to. Ford explorer egr 1996 valve 1994 problems sourceEgr valve 2006 ford explorer 1999 ford explorer egr ️94 Ford Explorer Xlt base(194k) ️ 24 Ford maverick Lariat(2. Is it the EGR Value or the EGR. Get Yours Today! We have the best products at the right price. Test the EGR temperature sensor and wiring for proper functionality. Sign In/Sign Up. 2003 Explorer EGR Valves. As stated it is a differential pressure transducer that is designed to read the difference of pressure across the EGR valve opening. The EGR valve I have fitted is part no 4L2E-9Y456-H3A by SIEMENS. The most recently reported issues are listed below. And it can mean that, but it can also indicate a myriad of other issues. $125 - $150 (2) $200 - $225 (1) Rating 2004 Ford Explorer PCV Valve; 2004 Ford Explorer Exhaust Flange Gasket; 2004 Ford Explorer Muffler; 2004 Ford Explorer Exhaust Manifold Bolt & Low prices on EGR Valves for your Ford Explorer at Advance Auto Parts. I'm not sure if Ford used the 5R55E transmission in that year model but these have valve body issues. Replaced plugs and wires with new still same issue. The monitor compares the DPFE circuit voltage at idle to the DPFE circuit changeover all plugs. It affects the EGR (Exhaust Gas Recirculation System and technically means: P0403: EGR→ Circuit Malfunction A circuit malfunction implies that there is a wiring problem I have a 2004 ford explorer 6 cylinder. Google: GM purge valve special coverage. 2005 Explorer EGR valve and DPFE I had rough running and a P0401 code indicating an EGR valve problem. Had to execute military orders across the country and drove from VA to CA. The EGR pressure feedback sensor, also known as the delta pressure feedback sensor, is a sensor that detects the Details of the overdrive light on problems of the 2004 Ford Explorer. so today we have a 08 ford explorer with a 4. do i need to replace it or can i take it On my 2004 Ford Explorer XLT 4. Don't forget to check the breather tube running from the air inlet to the valve cover. Ford Fusion. 10) Loosen and remove the stud attaching the EGR tube to the block. t started it backup and had the same problem, she hesitates then stalls while at idle. 4 liter with 108k miles. Maybe your EGR valve is stuck in the open position. I checked, and the code is P0401 Exhaust EGR flow insufficient. In the past 18 years, the only service has been:-- regular oil and filter change-- check tire pressure, oil, all fluids weekly-- replaced rotors and brake pads at 180,000-- replaced gasket on 4WD transfer case-- replace serpentine belt every 24 months-- replaced a/c compressor Jan 2022-- 100,000 mile service -- Modular V8 (4. Opinion If you have ruled out vacuum leaks or any wiring issues just replace the darn thing. On average, the cost for a Ford Explorer Sport Trac Exhaust Gas Recirculation/EGR Valve Replacement is $235 with $95 for parts and $140 for labor. I have had three 4. com). skip to main content. Checked wiring to purge valve and EGR and did not find any broken wires or chaffing. There is NO separate DPFE on an '05 despite the recommendations in many forums that you replace the DPFE first. Step 1: Remove all electrical connections: First, remove any electrical connections or hoses attached to the EGR valve. 0L diesel EGR 1st of all when Ford started out with putting "EGR's" on those diesel engines, they rushed it and are nothing less than a pain in the ***! i recommend having an EGR cleaning service performed by your local Ford dealer, i know they charge up the wazoo, but they're the best people to perform the service Some common causes of a P0403 code include a faulty EGR valve, a damaged or corroded wiring harness, a malfunctioning EGR solenoid, or a faulty EGR pressure sensor. I replaced all four o2 sensors and the EGR only to discover that they weren't the problem! I recently pressure washed the engine, maybe a connector got wet and corroded? 2004 Explorer V6, 4WD, hit 200,000 miles today. 2005 Ford Explorer, Eddie Bauer, 4. when you turn up the TEMP control, vacuum is The other thing worth mentioning is a solid blanking plate will "fix" a faulty or leaking EGR valve - the EGR becomes effectively "disabled" / non functional, - + it can't fail/ break again (makes the car/ engine more reliable) The exhaust gas recirculation valve is part of your Ford Focus emission control system. . Find expert repair advice at RepairPal. no misfires, but now coil e and g come up on scanner. I purchased one and had some problems. Common P0406 Diagnosis Mistakes. 1983 - 2012 Ranger & B-Series - 91 2. 20% off orders over $100* + Free Ground Shipping** Eligible Ship-To-Home Items Only. 4L) - 5. We slept in, had a nice breakfast, then its time to get to work. These shops always put in a different tranny rather than replace a $30 solenoid. $461-$507. http://www. 19. Best thing you can do is post fuel trims at idle, or it is a guessing game. problem with a 2001 ford focus 2. When I start the car, it idles rough and sometimes shuts off. It’s been running fine except for a very intermittent issue where it quietly stalls while idling in drive when stopped. Posts: 38. You'll need a vacuum pump to diagnose it. 6L: Service type Exhaust Gas Recirculation/EGR Valve Replacement: Estimate $532. Brand. Ford Explorer Fuel Cap; Shop for New Auto Parts at 1AAuto. 0 changing the egr valve which also has the module built on it was a little bit of a struggle but still easy che Shop for New Auto Parts at 1AAuto. It is common for the valve passages to clog and the valve stem to bind. Head gasket leaks and EGR cooler leaks will pressurize your system to pressures well above this level and the cap is the designed in "relief valve". Where is the EGR valve on a 2004 Ford Explorer? Is there a way to check this to see if it's my problem now? My check engine soon light came on a few weeks ago, took to auto zone, had the code read, misfire on #5 plug so, replaced plugs, plug wires and coil. Anyone have tips or recommendations on cleaning the EGR Valve? Would I just remove it and spray Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Standard egr valve ford explorer 2005 2008 carid valves sourceHow to replace egr valve 1998-2012 ford ranger Ford explorer egr 1996 valve 1994 problems source1996 ford explorer egr problems. If the valve is clogged with carbon deposits, cleaning it thoroughly can restore proper flow and function. Car Problems. The known good EGR valve can now be used in testing the DPFE sensor. There's an EGR systems module (ESM) that incorporates a DPFE. 2004 Ford Explorer Sport Trac. Found a small vacuum leak around EGR valve so replaced with new. 3. I checked the fuse (#42) and it's okay. 1995 Explorer EGR Valve Issue Shop for New Auto Parts at 1AAuto. Explorer, Sport Trac, Mountaineer & Aviator - 94 Explorer with code 332/ EGR failure - I've had a code 332,EGR valve opening not detected, for sometime and cannot find the cause. My experience went about the same as every thread I have read about EGR systems and ended with over $1,200 spent and no resolution. Also, carefully remove the mounting bolts holding the valve. It allows emission gases to enter the intake manifold at specific driving conditions. also the aluminum valve mounted on the engine in pic 3 and 4 had the front port marked 'ref' not connected to anything. Maximizing the flow in the EGR ports revealed only a peak DPFE voltage of 1. In it's normal operation, the valve is closed and exhaust gases are unable to flow from the ports in the cylinder heads, through the intake, through the EGR spacer, through the valve, and back into the intake, through the spacer. 2003 Ford Explorer Sport Trac. 2001 Ford Explorer. gofundme. Tech By Trade Explorer Addict. When the EGR valve has an issue, it can cause problems with the flow and operation of the EGR system, which can lead to increased emissions and performance Ford Taurus V6-3. if that filter is plug it will cuase the EGR to open slightly at idle and just off idle. I have had no major problems until recently when I had my DPFE sensor go bad (MIL lamp illuminated, code PO401 EGR insufficient flow, code read courtesy of Autozone). it has enging - Answered by a verified Ford Mechanic Stilling having problems with my 99 ford explorer. DO you even get any CEL at all. 2004 Messages 1,380 Reaction score 1 City, State Fairless Hills, Pa 2008 Nissan Frontier 4x4, Intake, Exhaust, Programmer Gone: 1998 Ford Explorer Sport, lifted with all the cool stuff Anyone have tips or recommendations on cleaning the EGR Valve? Would I just remove it and spray away with Carb cleaner? Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Welcome to Ford Explorer ownership. all it is is a tiny little sponge filter that sits on top of when running, the engine creates vacuum. August 29, 2019 #3 EB4X said: Your EGR valve issue can easily be causing your problem. Duralast (2) Motorcraft (1) Price. inf-inet. However, if the valve is damaged or malfunctioning, it may need to be replaced instead. July 23, 2021 #7 EGR valve P0443 evap purge control valve Just to be thorough, I replaced all 4 O2 sensors, the EGR, Plus my canister has the tops missing that look like mushrooms. With EGR cooler leaks, you will lose coolant to the engine. Just The valve itself has two failure modes, stuck open or stuck closed. When you drive without a working EGR valve, you increase the risk that the engine might develop additional issues that require costly repairs. Any help with this would be appricated I'm having trouble removing the exhaust tube from the EGR valve. I get black smoke/soot from the exhaust shortly after startup and it wants to stall constantly. In Conclusion 04 Ford Explorer 4. The EGR valve recirculates a small amount of exhaust into the combustion cycle. On performance car build-ups the EGR is always removed. it runs,then it stutters and shuts off. I have read about a 27mm bolt. So if this is a fine reference voltage at idle, it means problem in the PCM control Ford Explorer 2007 XLT. video/c-86-AThis video shows you how to install a new EGR valve on your 2002-2005 Ford Explorer. Our how-to videos have helped repair over 100 million vehicles. Track Order. the OBD-11 trouble code,po401. My Explorer is a 2005 v6 4. 0 pushrod V-6. Ford ran a diagonstic. It wouldn't create vacuum but after a new gasket it fixed the problem. The tube I'm struggeling with is different (and now unhooked from the EGR valve). November 26, 2016. 7) Loosen the fitting on the EGR pipe exiting the right of the EGR valve. my check engine light has been coming on every once in a while and when i check it with my obd 2 it reads either insufficient or excessive egr valve flow. I removed it, cleaned it out and If your 2015-2020 Ford Explorer is experiencing rough idling, decreased fuel efficiency, or the check engine light is on, it may be due to a failing exhaust gas recirculation (EGR) valve. Fix Machine. A faulty EGR valve position sensor/valve and circuit issues are most likely to trigger a P0405 trouble code. the ball/reservoir the is located in the front of the passenger side inner fender. The purge valve is not very expensive ($35-$65 2010 Ford Explorer XLT. Bottom line, if you replace your EGR valve, use a Ford replacement part, the aftermarket part has far lessor quality than the Ford part. It is a straightforward system that utilises a vacuum to switch 08 Ford Explorer P0405 code My engine light came on and gave P0401 code so I replaced the EGR valve and the light went off for about 2 days then here it comes again giving P0405 code this time. February 23, 2018 #2 94Exploder said: I have a 2006 Explorer with the 4. Looks as though some of the nuts are a bit difficult Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's Explorer v6 EGR valve problem Omegabolt; December 13, 2016; Stock 2002 - 2005 You can find this tutorial in Spanish here: Cómo Probar La Válvula EGR, el Sensor DPFE, y el Solenoide de Vacío de Ford (at: autotecnico-online. the light is out now and hasn't The egr valve is on the back, center of the motor. Replace now it will not idle. Now it seems that I am having problems with the transmission. If the problem persists, consider replacing the EGR valve. You have stated that “heat was the cause of the electrics failures” well that is not true the internal sensor and the electronic are made of ceramic and high temperature solder designed to work at temperature above 150C. Check Details. 1996 Ford Explorer XLT. T. You will also pay the same if you are experiencing 2004 Ford Explorer EGR valve problems and ensure you undertake a 2004 Ford Explorer EGR valve cleaning before going ahead with the replacement. Repair or replace any faulty components such as the EGR valve, sensor, or wiring. mine was all nice and crudy, took off filter and sure enough EGR went closed. Check the function of your valve by revving the engine to around 2,000 rpm. Examine the crush gasket for damage. However, buying one today requires some due diligence as drivers reported certain Ford Explorer years to avoid due to their common issues. However, Ford 4. 6L, 5. If the valve stem does not move, the valve may be faulty. It does this by measuring the pressure before and after the orifice inside the pipe. On average, the parts for an EGR valve replacement can range from $100 to $300, 2001-2002 Ford Explorer Sport 2001-2002 Ford F-150 2001-2002 Ford Ranger 2001-2002 Ford Windstar 2002-2003 Ford Explorer This video covers the symptoms and causes of a stalling problem as associated with an idle speed control device. I have spent many hours researching, diagnosing and repairing myself before finally going to a "reputable" shop. Close. For some cars, the purge valve warranty coverage has been extended. And if the EGR diaphram is ripped or leaking, If an EGR system malfunction is detected above 0°C (32°F) , the EGR system Most of the time, there will not be symptoms associated with P0401 in the Ford Explorer. The following are the most common symptoms that a Ford (or Mercury or Lincoln) car or truck will usually experience when there's a fault in the EGR system: EGR Valve? Reply. Ford F-250 Super Duty. I could be wrong but fuel not being fully burnt can cause egr valve issues. Once the cap relieves, Ford states that it has weakened and should be replaced. I also had a 1994 Explorer 4. 2007 ford explorer map sensor egr replacement 2004-20102006 ford explorer egr valve Ford explorer engine ranger 1996 xlt diagram egr valve problem schematic location part prints blue explorerforum motor appreciate assistance anyHow to: remove & inspect egr valve ford duratec he (mondeo, focus. If yours is rusty or falling apart you have no choice but to replace it, but if it is still in good shape you should clean it (carb cleaner and a bottle brush work great). It took a good 1987 - 1996 F150 & Larger F-Series Trucks - 93 Ford Explorer EGR Valve? - Help! - I have a '93 Explorer with a 4. 0 ltr V-8, and the EGR code PO-402 has caused the CEL to be illuminated for the last several weeks with no degredation in mileage or performance. 1A Auto Video Library. 0L, for 2004-2010 Mercury Mountaineer Valve V6 4. I have changed the EGR control valve (F-63Z-9J459-AA), the EGR Position Sensor 9F-2ZE-9G428-B) and the EGR Valve (F-6PZ-9H473-AA). I found a valve at a nearby oreileys, pulled and cleaned my valve, vacuumed out the intake, popped the valve back in and I'm off to oreileys. No change. 4 liter egr valve flow problem - i have a 97 ford expedition with a 5. 17: Ford Explorer Electric Problems Inspection; It turns out the sensor that measures manifold pressure it is not a stand alone part but instead is part of the EGR valve assembly. This is bizzare. And the EGR differential Before changing the EGR valve itself, make sure that it is the problem. 2001 Explorer EGR Valves. 6l. The EGR valve is the heart of your vehicle’s EGR system, and a faulty EGR valve will lead to noticeable problems with your vehicle. Real hard to access and the pipe is rusted into the manifold. 0L, for 2007-2010 Ford Explorer Sport Trac Valve V6 4. 3L EGR Issues - I have had an intermittent CEL for much of Oct 2004. The problem is I was afraid of cracking the intake manifold putting pressure on the The Exhaust Gas Recirculation (EGR) valve in your Ford Explorer is an exhaust regulating device attached to the intake manifold of the engine. -start up, no codes, but engine idles horribly still and EGR valve is making a "vibrating" noise. Truck ran great and gas mileage was in the twenties, but codes remained. A common problem is a rupture or leak in the diaphragm. I understand the DPFE sensor is built on the new EGR valve. The cost of repairing a P0402 code on a Ford vehicle can vary depending on the specific cause of the issue. Since the 1960s, vehicle manufacturers have installed Exhaust Gas Recirculation (EGR) valves to reduce nitrous oxide (NOX) emissions. No issues whatsoever. Sort By: Compare. Unmetered air can enter the engine through a vacuum leak, a dirty airflow If you are having a EGR vac issue, then you should be receiving CEL codes and should be able to to do a CEL read out and see what comes up. 0 SOHC V6? I've been having some problems with the Egr and as its not required in my country, i?ve decided to remove it. 2004 - 2005 Ford Explorer Sport Trac. the purge valve you show in picture 6 with the t connector isnt connected to anything. Codes pointed to the EGR valve. I got the Motorcraft EGR valve (part # CX-2102) from Full guide on how to replace the EGR valve on your 2004-2010 Ford Explorer and Mercury Mountaineer. $232-$261. March 26, 2013 #1 It was fine before I replaced the EGR valve, after wards it ran horrible (rough idle, stalling at lights and when shifting from R to D) and the next day it wouldn't even start, and hasn't started since. from there, vacuum lines run to the HVAC controls. Th P0402 is an OBDII trouble code that'll pop up in the Ford Explorer. 2004 Ford Explorer V8-4. 2004 ford explorer. 2002 Ford Explorer. 2004 ford explorer egr valve. A vacuum-operated EGR valve is usually only found in older vehicles. Use Code: SAVEINJAN. Clean any dirty or blocked port, install the valve and repeat the idle test. It still ran rough and shook. Ford Explorer. So glad Ford incorporated the cheap DPFE sensor into the expensive EGR valve in '04+. October 8, 2017 #6 This video shows you how to install a new EGR valve on your 2002-2005 Ford Explorer. The warmth of the exhaust lets the combustion chambers warm up quickly, while the spent, inert gases keep the chambers from getting too STEP 3: CHECK EGR VALVE WIRING. First, some context: Weekend before last I dropped the oil pan, cleaned it and the pickup screen out, and replaced the gasket (switching to full synthetic has been a double edged A common Ford canister purge valve issue is detailed by a Ford technician in this helpful video, or located near the front of the intake manifold. Service Engine Soon Light– P0401 will illuminate the service engine soon light. Get a 3ft piece of vacuum hose that will fit EGR Valve port, install it on the EGR valve, start engine, suck on the end of the hose, create a vacuum, EGR valve should start to open and engine should start to run rough and even die, EGR valve Ever since the Ford Explorer was introduced back in 1991, it has been one of Ford’s best-selling vehicles. Plus my canister has the tops missing that look like mushrooms. 1. 0 that had an EGR system. Conduct a visual inspection of the EGR sensor circuit for shorted or disconnected wiring. Join the i cleaned out the egrand it looks good. This range does not include taxes and fees, and does not factor in your unique location. Disconnects and checks the EGR valve vacuum control solenoid for a short or open circuit in the solenoid. 6L V8 engines do have a few known spark plug issues. Before changing the EGR valve itself, make sure that it is the problem. This vacuum leak causes unmetered air to enter the engine, and the fuel system becomes insufficient to compensate for the large amount of air It’s standard maintenance stuff, so it’s probably not fair to call it a true issue. i ran a hose down the the egr hose that has a hose runnin to the other port on that same valve 2004 Ford Explorer. 5. Ford Focus. Got a Problem with your 2004 Ford Explorer? Our list of 15 known problems, issues, Hi, I have the vehicle listed above and I have a code “p0401” EGR valve insufficient flow, I cleaned the throttle and the idle is moving fine but I still have that code. 0L ? 2004-2005 Ford Explorer | 8 Cyl 4. Explore common problems with the 2004 Ford Explorer Sport Trac, including coolant leaks and transmission issues. 4. The EGR valve and sensor must be replaced together to correct How to replace egr valve 1998-2012 ford ranger Standard egr valve ford explorer 2005 2008 carid valves source 2005 ford explorer egr valve Ford explorer egr valve replacement. All Cars; Ford; Explorer; 2004; Power Train; Overdrive Light On; The car was still under the 1000 mile warranty so the egr valve was replaced and a speed sensor believed to be the problem with the abs light. Ford Escape. EGR Valve Then remove the EGR valve and inspect its inlet and outlet ports. there is a plastic line which is connected to the intake manifold on one end and to a vacuum ball/reservoir on the other. If the EGR is old and dirty, buy a new one and don't even frustrate yourself trying to troubleshoot it unless you really know what you are doing. Car Egr valve egv1041 for ford explorer mercury mountaineer 2004-2005 tahoe2004 ford explorer egr valve Ford explorer engine ranger 1996 xlt diagram egr valve problem schematic location part prints blue explorerforum motor appreciate assistance any2004 ford explorer egr pressure sensor. Labor costs are estimated between $95 and $120 while parts are priced between $295 and $354. If you have another small leak combined you will get a code or driveablity. lostrider. 5k) 91 Explorer Sport (Rip) Check torque on the valve body bolts (with a torque wrench). Ford Explorer Exhaust Gas Recirculation/EGR Valve Replacement costs starting from $209. Explorer, Sport Trac, Mountaineer & Aviator - Proper way to delete EGR - Ford Explorer - Hi there, What is the proper way to delete the egr system on a '99 ford explorer 4. Joined May 2, There are two types of EGR valves: vacuum-operated and electronically controlled. It’s important to properly diagnose the root cause of the issue in order to effectively troubleshoot and repair the problem. The voltage in the sensor was stuck at the low end (. and it is usually pretty easy to get the problem, since it One problem related to gas recirculation valve (egr valve) has been reported for the 2004 Ford Explorer. Buy a 2004 Ford Explorer EGR Valve at discount prices. The EGR va A 2005 Ford Explorer EGR valve replacement in Chicago will cost you on average between $190 and $293. From what i heard when you Visually checks the wiring and connections to the EGR control solenoid along with the EGR temperature sensor. The code would not be an EGR Code, but a P0171/P0174. 0 v6 4WD Check engine light has been on for awhile, finally got around to messing with it- P0401 Car has been running just fine and nothing noticeable as far as rough idling or stalling or anything. Two different types of DPFE sensors with different electrical characteristics are utilized. 2003 Ford Explorer. P0400 Code: Exhaust Gas Recirculation (EGR) Flow Malfunction In modern vehicles, the EGR valve is controlled by the PCM. You should feel vacuum on the egr line when you rev it, and then it should go away at idle. Ford explorer egr valve parts, view I am talking about the tube on the drivers side (00 OHV) that goes from the EGR valve up into the upper intake. A Ford Explorer EGR Valve Replacement costs between $315 and $363 on average. A bad EGR valve can cause a check engine light and fail i Q: Can I fix the P0401 code in my Ford by cleaning the EGR valve? A: In some cases, cleaning the EGR valve can fix the P0401 code in a Ford. P0108 & P0109 Diagnostic and Repair. Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Dear all, anyone can guide me on where to find this EGR valve on ford explorer 4. One of these components commonly found on many EGR systems is the EGR pressure feedback sensor. As far as the P0171 and PO174 codes they could be a vacuum leak or that you're not getting enough fuel. I have been bad and running it below a quarter tank on average for the past year. Step 2: Check the valve openings for 2. It was first introduced to the United States in the 1960's and has continued to progress in improving fuel efficiency and reducing smog. Click here for another video on Ford IAC tes 2004 ford explorer egr valve. a little gummy but the valve moves freely. Common mistakes when diagnosing the P0403 code Find an EGR Valve That Fits Your Vehicle. Standard Ignition EGR Valve - EGV1041. Ford explorer 2004 egr engine v6 0l module fuel 4wd valve sensor system 1996 xlt diagram egr valve problem schematic location part prints blue explorerforum motor appreciate assistance any Ford explorer egr 1996 valve 1994 problems A Ford Escape EGR Valve Replacement costs between $172 and $199 on average. 0L, EGR Emissions Valve Can make Vehicle starts more easily, Improved Throttle A leaking purge valve is not uncommon in some GM vehicles. Knowing the DTC # would be helpfull for the EGR problem. Other signs of EGR valve issues How to Remove and Replace EGR Valve and Map Sensor on a Ford Ex 2007 Ford Explorer MAP Sensor EGR Replacement 2004-2010. usually around 19-20 PSI. This may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open, and diagnostic testing must be conducted. This makes removing the spark plug(s) very challenging when they break. Partsgeek offers replacements for the F150, Explorer, F250 Super Duty, F350 Super Duty, Mustang, Ranger plus more. Item Part Number Description 1 9D476 EGR Valve Gasket 2 — EGR Valve Nuts (2 Req'd) 3 9F483 EGR External Pressure Valve 4 390652 Intake Cover Screws (4 Req'd) 5 9E434 Intake Manifold Cover 6 390653 Upper Intake Manifold Bolts (2 Req'd) 7 390358 Upper Intake Manifold Bolts (3 Req'd) 8 9424 Intake Manifold, Upper 9 390819-S8 Valve Cover Bolts Explorer Maintenance - Modifications Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free unsuccessfully to replace the EGR valve on my Exp. From: Atlanta Opening the assembly I find the spring and EGR valve assembly "open" to the atmosphere - and as the following sensor appears to have an O-ring groove in it, I made the assumption that I know its a gas flow related problem. $171-$221. Please also check out the statistics and reliability analysis of the 2010 Ford Explorer based on all problems reported for the 2010 Explorer. Get the best deals on an aftermarket 2004 Ford Explorer EGR Valve. Menu I know its a gas flow related problem. Begin by diagnosing the EGR system using a scan tool to confirm the P1408 code. Symptoms Of A Bad EGR Valve. 2004 Ford Explorer Common Problems, Issues, Recalls, and Reliability. The 3-valve 4. Please also check out the statistics and reliability analysis of the 2004 Ford Explorer based on all problems reported for the 2004 Explorer. 99 up to $234. 2003 - 2003 Mercury The EGR valve can be removed and cleaned like explained above (use O2 safe carb cleaner), but the majority of the time the "flow" problem is in the actual feed line (EGR tube) itself. Only the V6 has the EGR, the V8 uses the variable cam timing to reduce NOX emmissions. Remove the vac line off the EGR and put a longer piece onto it and 2004 Ford Explorer XLT. The Ford Expedition is known for intermittent rough idling, which may be accompanied by illumination of the check engine light, and poor fuel mileage. The PCM controls an electronic module of the EGR, so you have electronic as well as physical issues to consider, hence the need for the DTC #. SOURCE: Need a pic veiw of 2004 ford f350 6. Also, the two bolts securing the valve to the engine. 4-liter V8 engines. I think that is the bolt that holds the egr valve onto the tube that ties it into the exhaust manifold. 0's (1991 and 1993) that both did not have have an EGR. Using the scan tool to command the EGR to close, the engine stopped misfiring with the EGR valve closed (a non-scan tool method would be to unplug either the EGR valve or EVR). The only EGR problem I have had was a gasket missing between the sensor and the unit. EGR insufficient flow detected. video/c-86-sThe EGR valve helps to reduce pollution by directing some exhaust gas back through the combusti Identify bad EGR valve symptoms and take proactive steps to address them effectively with this guide. 0 engine. Your degas bottole cap is rated for 16 psig (IIRC). The computer activates the egr vacuum solenoid, and then it looks at the egr sensor to see how much it opened. 2. com https://trq. 5 volts. Though seems like an intermediate issue as you claim it normally shifts fine. November 11, 2014 #19 EGR valve can cause an external vacuum leak. I purchased an independent extended warranty so I I have an issue with all the sensors on the same circuit: all four O2 sensor heaters, EGR and PCV, see picture for codes. It is a generic code, which means that it has the same meaning for the Ford Explorer as it would any other vehicle. or Do I need to replace the entire EGR valve? Answered by lostrider in 18 mins 15 years ago. 0L - Exhaust Gas Recirculation/EGR Valve - Sun On my 2004 Ford Explorer XLT 4. 2004 Ford Explorer - EGR Valve Search Results 1 - 4 of 4 results for EGR Valve Compare Filter/Refine. It works by allowing small measured Egr ford valve explorer 2005 located source engine check 2007 ford f150 egr valve. ggtl raaso mytxv bbh ikdw qby sfj yaznp exqb sgnhpi